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Cummins 5.9 Fuel Injection


    Driving The First Ever 5.9L Cummins Dodge - Origin of the Species

  • But there sat Dodge all alone in the proverbial corn field with no real diesel option of note for its full-size pickups and no big-block V-8 to entice those needing to tow heavier than Dodge’s (at the time) largest 360ci V-8 engine offering could... 2L V-8 wheezing out 130-143hp and 240-257 lb-ft of torque or a Ford with an International Harvester-sourced indirect-injected 6. In the early to mid 1980s if you wanted a diesel pickup you got a GMC or Chevy with a normally aspirated indirect-injected 6. 9L Cummins-powered Dodge pickup. If you select a Ram 2500 with the 68RFE six-speed auto you get 370hp and 800 lb-ft. The new ’14 Ram Heavy Duty pickups can be had with three versions of the 6. 9L Cummins engine, you have to understand what else was available. In the Ram 2500 or 3500 with the six-speed manual transmission the 6.


   Cummins 5.9 Fuel Injection Pump - 43 items found  View more items

Dec 15, 2011 by QrkenBananen | Posted in Maintenance & Repairs

Ring seal in diesel fuel pump and injection nozzle?

I have some homework from school (A mechanic school) and i'm having trouble with this question saying: "Why is there no seal rings in the fuel systems pump elements and injection nozzles". I tried asking my teacher but he gave me some info that barely made any sense. Could someone explain the reason for not using the rings? P.S. sorry for not knowing all english part names.


Im unsure what diesel engine he talking about, but a Cummins 5.9 ltr diesel takes 1 o-ring and a copper washer when being installed. Cat C12 injectors seal the same way. Internally as far as injection pumps go, there sealed with gaskets and o-rings.

| Dec 15, 2011
+StitcheS+ | Dec 15, 2011
That question makes no sense because injection nozzles do use o-rings (washers are not copper...diesel eats through copper, so it wouldn't be used in fuel system)
Apr 19, 2010 by savage | Posted in Maintenance & Repairs

I put a new injector pump on my 2002 5.9 ho truck and it roles white raw diesel smoke at an idle.?

I put a new injector pump on my 2002 5.9 ho truck and it roles white raw diesel smoke at an idle then starts loping real bad with even thicker white smoke. If you give it throttle it pops out the exhaust then clears up. So I put another pump on it and it does the same, then I put injectors in it and is still the same. it has good fuel pressure , fass lift pump, Fluid dampener. Checked all sensors and it has no codes. 165,000 miles. People have told me it is the ecm, so I changed that and still the same, I have tried every thing else so I don't know what to do. Did an injector kill test and it jumps around. I change the injectors around and it didn't change. It has had 3 different pumps and didn't change. 2 sets of injectors and didn't change. Changed fuel filter, checked injector lines in the right order, it doesn't trough any codes. So I don't no if it could be a sensor or which sensor to replace. It could get expensive replacing all the sensors, man this is frustrating and getting expensive. I took it to Cummins North West and they put 7 hrs in it and gave up!


Get it to a shop, your spending way more money than if you had takin it to a shop to begin with. Shotgunning parts will cost you a fortune. Also the down time you have lost is worth more than the shops time anyways. Sounds like you might have the timing out though. Very common problem when I have seen customer installed injection pumps on those cummins engines.

choko1us | Apr 18, 2010
hitech.man | Apr 18, 2010
Sounds like you are replacing the pump but not resetting the timing when you do. White smoke and a lope are signs of retarded timing.

Cummins 5.9 Fuel Injection Pump - Bookshelf


400 pages

Modern Diesel Technology: Light Duty Diesels, 1st ed.

Creator: Sean Bennett | Technology & Engineering -

INFORM Cummins PC—based data management system. infrared the wavelength just greater than the red end of the visible ... May also be used to describe metering, pumping injector assemblies such as EUI and HEUI assemblies. injector ...

Publisher: Cengage Learning

About this book
MODERN DIESEL TECHNOLOGY: LIGHT DUTY DIESELS provides a thorough introduction to the light-duty diesel engine, now the power plant of choice in pickup trucks and automobiles to optimize fuel efficiency and longevity. While the major emphasis is on highway



144 pages

High-Performance Diesel Builder's Guide

Creator: Joe Pettitt | Transportation - 2007

... that well to power upgrades. The fuel injection pump and electronic controls seemed to be the limiting component. However, it was a decent performer in stock trim. Cummins offered versions for commercial trucks with 260 hp and 660 ...

Publisher: CarTech Inc

About this book
Diesel engines are finally getting respect they deserve. Diesel trucks have always been popular for towing, but their orbit-altering low-end torque makes them great for off-roading, drag racing, and other types of horsing around. And with all the performance parts available for these trucks, it's not uncommon to see reliable, daily driven rigs making huge power. Diesel cars are also renowned for their efficiency and reliability-but they're responsive to performance upgrades too! Diesel engines work very differently than the gas engines most horsepower junkies are used to, so different performance principles apply. In High-Performance Diesel Builder's Guide, author Joe Pettitt shows you how diesel engines work and how to set them up to make big horsepower and torque, reliably. Pettitt uses over 325 color images and technical yet readable language to describe how to upgrade your intake, exhaust, turbo, and fuel systems to build more boost and make more power. There's even a chapter on nitrous oxide and propane injection. As for the rest of the vehicle, upgrades for your transmission and rear end are covered, too. With vehicle-specific chapters on GM, Ford, Dodge, and even Volkswagen vehicles, you can rest assured this book has the information you need.



612 pages

Proceedings of the third International Conference on Automotive and Fuel Technology

Automobiles - 2004

Schumacher et al [8,9,10] observed increased power (3%) using a 1991 Cummins 5.9L Dl turbocharged engine. Mohamad ... The vehicle has cylinder capacity of 1.4 litre and indirect fuel injection system (IDI) and a rotary fuel pump. Technical ...


Fuel Pumps Directory

Cummins 5.9 Fuel Injection Pump - Fuel Pumps
DODGE CUMMINS 2003 - 2007 5.9L CP3 COMMON RAIL DIESEL FUEL INJECTION PUMP. Fuel Pumps Free Shipping & Core Return, 2yr Unlimited Warranty $695.00

5.9 cummins fuel injector pump | eBay - Electronics, Cars ...
Visit eBay for great deals on a huge selection 5.9 cummins fuel injector pump. Shop eBay!

How to Prime a Cummins 5.9 Injector Pump | eHow
How to Prime a Cummins 5.9 Injector Pump. The injector pump in your 5.9 Cummins can be primed quickly. Priming the fuel system is needed when the fuel system has been ...

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Find great deals on eBay for Cummins Fuel Injection Pump in . Shop with confidence.

Dodge Cummins diesel fuel injection pump, VP44, injectors ...
Oregon Fuel Injection specializes in Diesel Performance Products, Rebuilt Diesel Injection Pumps, Injectors and Turbos. Serving the Northwest since 1974.


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Editor's picks

  • Fass

    FASS DDRP Fuel Pump For 2003-2004 Cummins 5.9L (Diesel Direct Replacement Pump)

    Automotive Parts and Accessories (Fass)

    Rating (2 reviews):
    (4.5/5)
    Fass

    Great Product

    0 5/5 Karen - See all my reviews Verified Purchase(What's this?) This review is from: FASS DDRP Fuel Pump For 2003-2004 Cummins 5.9L (Diesel Direct Replacement Pump) Ease of installation is great. Performance thus far is superior. Would recommend for this application to anyone. I love it! 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 17, 2014

    Great pump, P.I.T.A. to mount

    0 4/5 mred21 - See all my reviews Verified Purchase(What's this?) This review is from: FASS DDRP Fuel Pump For 2003-2004 Cummins 5.9L (Diesel Direct Replacement Pump) I would have given the DDRP 5 stars if it wouldn't have been such a P.I.T.A. to install. If you don't have a "small" 90 degree angle drill then good luck drilling the holes in the frame for the mounting plate. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , December 9, 2013
    Fass DDRP 04 provides a 33% increase in fuel delivery rate over the OEM pump design
    The DDRP 04 uses the same wire harness connector as the OEM pump for fast and easy installation
    The Dieselstore.com is an authorized Fass Dealer, so get the maximum out of your product and warranty. We have specialists that can help with advice and installation.
    DDRP 04 is protected by a 4 year Warranty
    Fass DDRP 04 requires 30 minutes or less installation time


  • Fass

    FASS DDRP Fuel Pump For 1998.5-2002 Cummins 5.9L (Diesel Direct Replacement Pump)

    Automotive Parts and Accessories (Fass)

    Rating (3 reviews):
    (2.3/5)
    Fass

    Low psi right out of the box

    0 2/5 Don L Elbert - See all my reviews Verified Purchase(What's this?) This review is from: FASS DDRP Fuel Pump For 1998.5-2002 Cummins 5.9L (Diesel Direct Replacement Pump) I bought this pump to replace the DDRP that is installed on my truck already. The DDrp on my truck has started leaking but was still pumping fuel at 15psi which is good. I need the truck for work and cant afford any down time waiting for a lift pump. The new DDRP arrived and I installed to find that it was only producing 10psi and dropping the longer it ran. These pumps are suppose to be tested before they leave the factory and as you can see that is a lie. So I had to put the old leaky lift pump back on till I get this problem rectified. Me not happy camper right now. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , April 21, 2013

    Terrible service..

    0 1/5 James McElhose - See all my reviews Verified Purchase(What's this?) This review is from: FASS DDRP Fuel Pump For 1998.5-2002 Cummins 5.9L (Diesel Direct Replacement Pump) I got terrible service from this company.. I got sent an empty box first. Then got told I was gonna get a tracking number and get one over nighted.. well I got no communication back after this. No tracking number and got totally ignored when I tried to get into contact with someone!! Ended up taking another week to get my product and since this took so long I had to do the instal for free!! So I lost money by buying this product 0 Help other customers find the most helpful reviews  Was this review helpful to you? , March 31, 2014

    great price, great pump

    0 4/5 Katie Kroenlein Hubler - See all my reviews Verified Purchase(What's this?) This review is from: FASS DDRP Fuel Pump For 1998.5-2002 Cummins 5.9L (Diesel Direct Replacement Pump) the harness was broken when we got it, but easily replaced, this pump worked fabulously :) increased fuel pressure to and beyond required level :) 0 Help other customers find the most helpful reviews  Was this review helpful to you? , February 3, 2014
    The Fass DDRP 02 is protected by a 4 year Warranty
    Fass DDRP 02 provides a 33% increase in fuel delivery rate over the OEM pump design
    The DDRP 02 uses the same wire harness connector as the OEM pump for fast and easy installation
    The Dieselstore.com is an authorized Fass Dealer, so get the maximum out of your product and warranty. We have specialists that can help with advice and installation.
    Fass DDRP 02 only requires 30 minutes or less of installation time


  • Royal Purple

    Royal Purple 11755 Max-Tane Total Diesel Fuel Performance - 20 oz. Can

    Automotive Parts and Accessories (Royal Purple)
    List Price: $17.29
    Price: $10.18
    You Save: $7.11 (41%)

    Cleans deposits from fuel injectors, carbs, combustion chambers, intake valves deposits and piston crowns
    Improves engine startup and reliability in both warm and cold temperature
    Provides lubricity to entire fuel system and reduces smoke and odor
    Improves cold flow by preventing gelling
    Increases fuel economy by up to 10 percent


  • OTC

    OTC 6080 Fuel Injection Test Kit for Master Cummins Diesel Engine

    Automotive Parts and Accessories (OTC)
    List Price: $472.95
    Price: $218.63
    You Save: $254.32 (54%)

    Also includes a diesel fuel inlet restriction test adapter for 1988-98 Dodge pickups and vans with 5.9L 12-valve and 1998-1/2-newer 5.9L 24-valve Cummins diesel engines
    Kit includes special quick-disconnect banjo fitting two fuel injection quick-coupler adapters quick-disconnect banjo fitting gauge assembly and fuel volume test adapter
    Includes the fittings and gauge needed to check fuel pressure fuel volume and fuel restrictions from the delivery pump to the injection pump


  • DODGE

    03 04 05 DODGE RAM DIESEL PUMP CUMMINS LIFT PUMP MOPAR

    Automotive Parts and Accessories (DODGE)

    Rating (1 reviews):
    (1.0/5)
    DODGE

    Dissapointed customer.

    0 1/5 ray - See all my reviews Verified Purchase(What's this?) This review is from: 03 04 05 DODGE RAM DIESEL PUMP CUMMINS LIFT PUMP MOPAR Bought a lift pump for my Dodge truck in good faith. Ran into problem with installation. Called the number for Mopar headquarters seller gave to contact them NO HUMAN CONTACT!!!! Leave your name and number and we will return your call.... I left several messages over a two day period.. NOW I'd like a call back in this lifetime please!!! If this is the way you do business you'll not do any business with me in the future. Further more I intend to report this to everyone who'll listen. VERY PISSED OFF CUSTOMER 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 28, 2011
    12 MONTH WARRANTY AT ANY DODGE DEALERSHIP IN THE NATION
    OEM FITMENT
    INSTALL A MORE EFFICENT LIFT PUMP


  • Cummins Part #3901425, 3904374, 3928143, 3966154, 3970880, 4983584

    Fuel Transfer Pump Alliant Power #AP63478

    Automotive Parts and Accessories (Cummins Part #3901425, 3904374, 3928143, 3966154, 3970880, 4983584)

    All Alliant Power products are backed with a 13 month unlimited Mileage warranty.
    Alliant Power Products are manufactured in the USA.
    Alliant Power Products are built to OEM specifications and testing.
    Alliant Power supplies over 200 high demand parts for over 20 different engine applications.
    Alliant Power Products are backed by First Class Technical Support.


  • FASS

    FASS Fuel Air Separation System Platinum-Series 95gph 94-98 Dodge Ram Cummins 5.9L Diesel - P D09 095G -

    Automotive Parts and Accessories (FASS)

    Increase Horsepower & Torque
    Removes All Types of Fuel Contaminants
    Reduces Carbon Monoxide & Carbon Dioxide
    Increases Fuel Mileage (Individual Results May Vary)
    Increases Injector Life & Dependability


  • Dodge Cummins 24 Valve 300HP Diesel Injectors

    Automotive Parts and Accessories

    These are Marine Injectors specifically made for the Cummins 5.9L 24 valve ISB engine
    These are set to give you up to 40 MORE HP!
    This is a set of 6 NEW Bosch 300 HP injectors Bosch part number 0432193635 for a 1998.5-2002 24 Valve Engine with a VP44 Injection Pump
    These come with a ONE year unlimited mile Warranty!
    These are brand NEW not rebuilt or used